Pressure hous...
Adapter for f...
Housing assem...
Injector cup
Glow plug hou...
Inlet fitting
Fitting
sealing cone to be machined in Ra 0,9
costomized cutting tools for additional smooting of the sealing cone
We used diamond tool to be albe to achive requested surface finish. Tool that was developed is unique due to long tools life and is suitable fro high volume production.
Dimensioni del lotto:
20000
Materiale(s):
stainless steel
Dimensioni:
20 x 14 x 14 mm
Peso:
0,05 kg
Processi di lavorazione:
CNC turning and milling
Articolo o componente:
Component
Produzione interna o con partner:
Inhouse
deep drilling in difficult to cut material
90 bar high pressure pump in combination with modified geometry on tip of drilling tools
Implementation of high pressure unit on standard CNC lathe helped us to optimized cycle time.
Dimensioni del lotto:
10
Materiale(s):
stainless steel 1.4404
Dimensioni:
85 x 22 x 20 mm
Peso:
0,07 kg
Processi di lavorazione:
CNC turning+deep drilling using high pressure pump
Articolo o componente:
Component
Produzione interna o con partner:
Inhouse
Costumer requested form us to supply them assembly of machiend parts. For assembly process screwing and cold forming technology is used. Part is assembled from 3 individual machined components. High corrosion resistance requirement has been solved by using ZnNi plating.
Hihg skilled engineering work on preparation of assembly process helped us to get nomination. Automatization of assembly proces gave us competitivness.
This product is excelent ecample of combining machining skills and assembly process.
Dimensioni del lotto:
20
Materiale(s):
stainless steel + carbon steel + ZnNi plating.
Dimensioni:
110 x 30 x 25 mm
Peso:
0,15 kg
Processi di lavorazione:
CNC precision turning, assembly, screwing, welding
Articolo o componente:
Component
Produzione interna o con partner:
Inhouse
Part has very tight position tolerences on milled radius (+-0,025 mm). Costumer requirement is surface finish Ra 0,8.
Invstment into machine with robust casting and stable milling tools. Specialized milling tools for production of radius. Additional polishing operation at the end of the production process.
Cpk on most critical dimension achived using dedicated milling tools is > 2.0
Dimensioni del lotto:
5
Materiale(s):
stainless steel 1.4301
Dimensioni:
25 x 20 x 15 mm
Peso:
0,07 kg
Processi di lavorazione:
Turning, drilling, milling, polishing
Articolo o componente:
Individual Part
Produzione interna o con partner:
Inhouse
Deep drilling and reaming of internal holes in H7 tolerance.
Dedicated drilling tools using cutting oil under high pressue ensuher us to produce parts in requested tolerance.
Machine and optimized tooling allows fast and competitive produciton.
Dimensioni del lotto:
50
Materiale(s):
steel 11SMnPb28
Dimensioni:
95 x 12 mm
Peso:
0,05 kg
Processi di lavorazione:
Turnig, thread cutting, drilling, reaming, zinc plating.
Articolo o componente:
Individual Part
Produzione interna o con partner:
Inhouse
Smooth threading with no burrors, drilling fo small bore.
Inplementation of thread rolling process into turning machine gave us excelen results on thread quality. To be able to drill bores diameter 1 mm high speed spindel has been installed.
Unconventional process of thread rolling and high speed drilling inplemented on CNC turning machine.
Dimensioni del lotto:
15
Materiale(s):
stainles steel 1.4301
Dimensioni:
30 x 20 x 10 mm
Peso:
0,08 kg
Processi di lavorazione:
Turning, thread rolling, high speed drilling
Articolo o componente:
Component
Produzione interna o con partner:
Inhouse
Long drilling into stainless steel material. Challange to enshure high quality of cone sealing surface.
Inplemenation of canned cycle drilling in combination of high pressure cooling with cutting oil. Special step drill developed for production of sealing cone.
Canned drilling cycle shortened swarfs and guarantee high quality of drilling and swarf removel during machining process.
Dimensioni del lotto:
20
Materiale(s):
stainless steel 1.4511
Dimensioni:
55 x 22 x 15 mm
Peso:
0,06 kg
Processi di lavorazione:
turning, threading, drilling
Articolo o componente:
Component
Produzione interna o con partner:
Inhouse
| Tecnologie | Dimensioni del lotto | Lunghezza | Larghezza | Altezza | Diametro | Peso | Spessore del materiale |
|---|---|---|---|---|---|---|---|
Lavorazione completa tornitura (con fresatura) |
10 - 1000000 | 0.5 mm - 250 mm |
- |
- |
3 mm - 65 mm |
- | - |
Tornitura |
10 - 5000000 | 0.5 mm - 250 mm |
- |
- |
3 mm - 65 mm |
- | - |
Tornitura a fantina mobile |
10 - 1000000 | 0.5 mm - 600 mm |
- |
- |
1 mm - 30 mm |
- | - |
Tornitura automatica (barra) |
10 - 1000000 | 0.5 mm - 250 mm |
- |
- |
1 mm - 65 mm |
- | - |
